multi-version injection mold with version change in machine

Real Case · Electronics · Multi-version Mold

Multi-version mold optimized for electronic production

A single mold capable of manufacturing up to six part versions without disassembly or machine downtime.

The project challenge

Manufacturing the different versions of the part required multiple molds or frequent disassemblies, with the consequent increase in downtime, adjustments, and risk of error in production.

This approach limited productive flexibility, increased operational complexity, and generated inefficiencies in reference changes within the same line.

Our engineering approach

Thanks to our injection mold engineering, the project was approached from a perspective of productive flexibility, analyzing how to integrate different part versions into a single mold without penalizing changeover times or process reliability.

Project results

6 versions

In a single mold

0 disassemblies

For version change

Changes in machine

From the mold parting line

Version change performed with the mold hanging in the machine

These types of multi-version solutions are developed following our work process in injection mold projects, which allows defining flexible, controlled molds adapted to different product configurations.

Technical conclusion

This project demonstrates how an approach oriented to flexibility and intelligent mold design can simplify production, reduce downtime, and manage multiple part versions without increasing operational complexity.

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